October 1, 2024

Impending Shutdown of East and Gulf Coast Ports: Implications for Supply Chains and the U.S. Economy

The closure of East and Gulf Coast ports will impact U.S. supply chains. Explore strategies to navigate delays, manage costs, and boost resilience.

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Impending Shutdown of East and Gulf Coast Ports: Implications for Supply Chains and the U.S. Economy

As of 12:01 AM ET on October 1, 2024, all East and Gulf Coast ports—ranging from New York to Corpus Christi—will be closed, creating significant ramifications for supply chains and the broader U.S. economy. According to data from US Trade Numbers, the impact of this shutdown cannot be overstated:

  • In 2023, the U.S. imported 570 million tons of goods, valued at $1.36 trillion, via ocean freight.
  • Over 65% of shipments by value ($880 billion) and more than 85% by tonnage (480 million tons) pass through these East and Gulf Coast ports.
Sea Imports by Port (2023)

Key Shipping Routes to the U.S.

There are three main routes for ocean shipments to the United States:

  1. East to West Ports: Goods shipped from Asia (including China, North Korea, Japan, and Australia) to West Coast ports.
  2. West Ports via Panama Canal: Shipments from Europe, India, and China routed through the Panama Canal to West Coast ports.
  3. Direct to East Ports: Cargo shipped directly to East and Gulf Coast ports.

Areas of Concern

Supply chain executives must be vigilant in planning for the following challenges:

1. Port Delays

The closure of East and Gulf Coast ports will lead to a surge in shipments rerouted to West Coast ports via the Panama Canal, potentially increasing volumes by up to six times the normal capacity. This unprecedented shift could create significant bottlenecks.

2. Panama Canal Constraints

The Panama Canal has faced severe limitations due to an El Niño-related drought, recording an 8% decrease in rainfall in 2023. The resultant low water levels in Gatun Lake have restricted canal capacity, and full recovery is not anticipated until 2025. Any shipments diverted to the West Coast will encounter additional delays as they navigate this constrained waterway.

3. Rail Network Strain

With the majority of containers destined for inland locations transported via rail, the elevated volumes could challenge the existing rail infrastructure, leading to further delays and complications in distribution.

4. Holiday Season Pressures

Many retailers depend on the timely arrival of goods for the holiday season, with most products arriving between August and October. Disruptions in this timeframe may result in product shortages, directly impacting consumer packaged goods (CPG) and retail giants.

5. Inflationary Pressures

Shortages resulting from port closures are likely to drive up costs, exacerbating inflation across various sectors as container and product prices rise.

Recommendations for Supply Chain Professionals

To navigate this tumultuous landscape, supply chain leaders should consider the following strategies:

1. Be Proactive

Proactively rerouting shipments via the Panama Canal can mitigate delays during peak volumes. Waiting for union negotiations—currently stalled with demands for a 77% wage increase—could exacerbate the situation.

2. Avoid High-Volume Ports

Data from 2023 indicates that the Los Angeles and Long Beach ports handle a disproportionate volume of shipments compared to less congested alternatives. By redirecting cargo away from these busy ports, companies can reduce the risk of delays reminiscent of the 2022 congestion crisis.

West Ports Import Volumes (2023)

3. Defer Non-Essential Shipments

Reducing incoming inventory ahead of year-end can enhance cash flow and lessen inflated supply chain costs. Focus on bringing in high-demand, low-availability products, leveraging technology for predictive analysis to optimize inventory management.

4. Explore Air Freight for High-Value Items

For high-value, smaller shipments, air freight may be the most efficient option, despite increased costs in recent years. This approach allows businesses to bypass port congestion entirely.

5. Accelerate Near-Shoring Efforts

Given the growing risks associated with climate change and supply chain disruptions, companies should consider ramping up near-shoring initiatives to mitigate potential threats and bolster supply chain resilience.

Conclusion

The impending closure of East and Gulf Coast ports presents a formidable challenge for U.S. supply chains. By implementing proactive strategies and embracing flexibility, supply chain professionals can navigate this crisis effectively, ensuring that their operations remain resilient in the face of adversity.

Author: Sree MangalampalliVice President
Author: Sree Mangalampalli
Vice President